Our Production

Z-Power Batteries started with associated manufacturing initially, which today has a manufacturing facility in multiple locations in India to cover up different categories of batteries. Our factories have been spread across the country with strategic location advantages, which results in quicker access to and from the factory. To Metro Cities and essential ports, transport services are well connected along with well-established highway & rail networks to all major ports and metro cities across India to get smoother, faster & safer goods.


Z-Power’s portfolio includes a wide range of batteries with scalable manufacturing capacity. Our production facilities are well equipped with the latest technologically advanced machinery to stay updated with the world's trending technologies. We principally believe in getting maximum output from minimum resources, which are indeed difficult to achieve without efficient pieces of machinery.Our customers' commitment is never-ending,

which also means we are committed to upgrading ourselves to the latest technologies time by time, which is becoming the core reason to have the best performing product all across our portfolio.


Most of our machinery pieces are imported from the countries known for their leading technological advancements. Through these pieces of machinery, we have improved our manufacturing capacity and accuracy & precision within the manufacturing process. For example, our automotive batteries production is fully-automatic* without any human intervention. More than 80% production process is done through automatic machines, whereas 100% automation is where the critical approach is involved. Few of our machinery details are as follows:


Stage: Lead Strip Casting


Manufacturer: Lishan – Taiwan


Advantages:
•   Uniform thickness in the grid panel.
•   Defects like blow hole & crack will be less as compared to grid casting.
•   Using high purity lead with imported master alloy.


Stage: Expander Machine


Manufacturer: ISIS – Japan / PSB - Japan
Advantages:

•   Less corrosion in grid & no flash in the grid.
•   Less shedding due to honeycomb design
•   No temporary problem due to sharp edge


Stage: Pasting:


Manufacturer: Lishan – Taiwan
Advantages:

•   Low paste weight variation.
•   Low moisture loss.
  No shedding due to the use of paper


Stage: VRLA COS Line


Manufacturer: Hitech – Taiwan
Advantages:
•   Automatic COS system.
•   Zero leakage problem.
•   The better fusion of plate lug with the group bar


Stage: 4W COS Line


Manufacturer: Moojin - Korea
Advantages:
•   Fully automatic COS, less human intervention.
•   Better battery life.
•   The better fusion of plate lug with a group bar


Stage: Car Assembly Line:


Manufacturer: Hygrow Energy System Panasonic – Japan
Advantages:
•   Fully automatic line with high-quality control
•   Improved ICW joints.
•   Precise heat sealing.
  Auto-detection of pole height & diameter

Today Z-Power’s products are matching with best available products in the world. Together, our overall annual manufacturing capacity produces and supplies ……………. batteries annually, including Automotive Batteries, Motorcycle Batteries, Tubular Batteries, various types of UPS & other VRLA Batteries, and Mix of Industrial Batteries.
In addition to the state-of-the-art in-house R& D centers,Z-Power also seeks and remains open to acquiring new technology through technical collaboration &agreements with leading international battery manufacturers.